News
linkedininstagramfacebook twitter youtube

Custom GH5188 Parts Manufactured According to GJB & ASTM Standards

14:40:44 07/30/2026

Shanghai COCESS Special Alloys Co., Ltd.​ builds GH5188 (old GH188 / Haynes 188 / UNS R30188 / W.Nr. 2.4683) parts for overseas buyers who cannot afford a paperwork gap between Chinese aviation specs and Western AMS/ASTM chains. This is a cobalt-base solid-solution alloy — Co bal (~39%), Cr 21–23%, Ni 20–24%, W 13–15%, La 0.03–0.12% — and it is made for 870–1095°C oxidizing gas paths, not for age-hardened disk duty. We don't sell it as "super alloy parts"; we sell combustion-liner segments, nozzle extensions, seal lanches, bellows stock, and machined rings with a heat certificate that survives both a GJB audit and an FAA-style source inspection.


1. Which standards actually apply to a GH5188 part

A finished part does not carry "GH5188 standard" as one document. It carries layers:

  • Chemistry mother standard:​ GB/T 14992-2005 (H51880) in China; AMS 5608 / AMS 5772 embedded chemistry in the US system (Co bal, Cr 21–23, Ni 20–24, W 13–15, La 0.03–0.12, Fe≤3.0, S≤0.015, P≤0.020).

  • Product form / semifinished spec:

    • Sheet & strip → AMS 5608​ (solution annealed), cross-walk to GJB 1952​ (cold-rolled thin plate), GJB 3317​ (hot-rolled plate), GJB 3318​ (cold-rolled strip).

    • Bar & forging → AMS 5772, cross-walk to GJB 3165​ (hot-rolled/forged bar for aircraft load-bearing parts), GJB 2611​ (cold-drawn bar), GJB 3020​ (ring blank).

    • Wire & welding filler → AMS 5801​ (sometimes quoted AMS 5796 for ERNiCoCrMo-1 class), cross-walk to GJB 2612​ (cold-drawn wire), GJB 3167​ (cold-heading wire).

    • Industrial pipe/plate forms → ASTM B435 (sheet/plate), B572 (bar), B622 (seamless pipe) where the buyer is a pressure-equipment shop rather than an aero engine OEM.

  • Part-level acceptance:​ customer drawing + ITAR-free PO + heat MTR (EN 10204 3.1) + dimensional report + NDE report (PT per ASTM E165 / MT per E1444, UT per E2375 on forgings).

We do not issue "GJB + ASTM compliant" as a slogan. On the COC we name the exact clauses: e.g. "Material melted to GB/T 14992 H51880 chemistry, rolled bar inspected to GJB 3165-1998, equivalent chemistry to AMS 5772 / UNS R30188, solution anneal 1180°C±10°C rapid cool, PT per ASTM E165 Class 2."


2. What we actually machine and form

GH5188 is a sheet-dominant alloy. The parts we run most:

  • Combustion liner segments​ — 0.5–1.5 mm sheet, laser/waterjet cut, roll-formed, TIG welded with homologous R30188 wire, post-weld solution anneal 1175–1190°C rapid cool.

  • Afterburner liner / interconnect duct​ — 0.8–2.0 mm sheet, punched cooling holes (ECM or laser), assembled tack-welded fixtures.

  • Nozzle extension / tailpipe flap blank​ — 1.5–4.0 mm plate, press brake, spin-forming on thin sections.

  • Bellows / flexible joint stock​ — 0.1–0.8 mm strip, hydro-formed, solution annealed after forming.

  • Machined rings and flanges​ — forged ring blanks OD 300–1200 mm, rough turned, solution treated, finish machined to drawing.

  • Bolts and studs (low-load hot-end)​ — Φ6–Φ40 mm bar, turned, rolled thread, solution anneal; not for 760°C high-preload disk bolts (that is Waspaloy/GH4738 territory).


3. Heat treatment and workmanship limits buyers miss

GH5188 has no aging step. Strength comes from Co-Cr-Ni-W solid solution plus grain-boundary carbides. The only correct final thermal state for a formed part is:

1165–1190°C soak → rapid air cool or water quench (thin sheet) → no aging.

Typical production window we run: 1180°C ±10°C, 1 h per 25 mm section, rapid cool. If a vendor offers you "GH5188 aged condition" — walk away, the grade does not age-harden.

Forming rules we enforce internally:

  • Cold forming >10–15% reduction needs intermediate anneal at 1065–1175°C rapid cool, or edge cracking shows up at 0.5 mm sheet.

  • Hot forming 1150–1180°C, finish not below 950°C.

  • Welding: TIG preferred, ERNiCoCrMo-1 / AMS 5801 wire, interpass ≤100°C, post-weld full solution anneal for structural parts; localized stress relief is acceptable only for non-flight secondary brackets.

  • Furnace atmosphere: H₂/N₂ or high-purity dissociated ammonia for thin strip; no carbonaceous atmosphere, no copper fixtures (Cu contamination causes hot cracking).


4. Dimensional and inspection package for export

For an overseas PO we ship:

  1. MTR (EN 10204 3.1)​ — heat number, VIM+VAR or VIM+ESR melt route, full chemistry including La (0.04–0.08% typical we hold), RT tensile (Rm 895–1030 MPa, Rp0.2 415–485 MPa, A₅₀ ≥45%), solution anneal furnace chart.

  2. Dimensional inspection report​ — ISO 2768-m or drawing GD&T, CMM where needed, thickness tolerance per AMS 2242 / GB/T 708.

  3. NDE​ — PT ASTM E165 (sheet welds, formed corners), UT ASTM E2375 (forged ring >20 mm section), MT only if ferritic contamination suspected (GH5188 is nonmagnetic, so MT is not routine).

  4. Weld map​ — if we assemble, wire heat number, welder ID, parameters, post-weld HT recorded.

  5. Dual label​ — every tag reads: GH5188 (GH188) / Haynes 188 / UNS R30188, with GJB reference and AMS reference side by side.


5. Lead time and MOQ reality

  • Sheet part from stock (0.5–3.0 mm): cut+form+PT, 10–20 working days.

  • Ring blank from forged stock: rough turn + HT + UT, 4–6 weeks.

  • Welded liner assembly (multi-segment): 6–10 weeks​ including weld tooling.

  • MOQ: 1 piece for prototype (sheet part), 3 pieces for welded assembly, 1 ring for forged blank.

  • Drawing review is free but mandatory: we will tell you if your 980°C preloaded bolt spec is wrong for GH5188 before we quote, not after.


GH5188 parts are not complicated because the alloy is exotic — they are complicated because the traceability has to satisfy two worlds at once. COCESS closes that gap by locking the heat to GB/T 14992 H51880, processing the semifinished form against GJB 1952/3165/3317, proving chemistry against AMS 5608/5772/5801, and shipping with a 3.1 MTR that an American shop and a Chinese auditor can both read without a translator.

 

 

Home Tel Mail Inquiry

whatsapp chat